TSG D7002-2023 English PDF (TSGD7002-2006)

TSG D7002-2023_English: PDF (TSGD7002-2023)
Standard IDUSDBUY PDFLead-DaysStandard Title (Description)Status
TSG D7002-20231305 Add to Cart Auto, < 3 mins Pressure Piping Components Type Test Regulation Valid
TSG D7002-2006185 Add to Cart Auto, < 3 mins Pressure Piping Components Type Test Regulation Obsolete

BASIC DATA
Standard ID TSG D7002-2023 (TSGD7002-2023)
Description (Translated English) Pressure Piping Components Type Test Regulation
Sector / Industry Special Equipment Industry Standard
Word Count Estimation 76,765
Date of Issue 2023-07-07
Date of Implementation 2023-10-01
Summary This standard applies to pressure piping components within the scope of the "Special Equipment Catalogue" used in the territory of the People's Republic of China. For specific products, see Appendix A of this standard.

BASIC DATA
Standard ID TSG D7002-2006 (TSGD7002-2006)
Description (Translated English) Pressure Piping Components Type Test Regulation [Quasi-Official / Academic version - scanned PDF, translated by Standard Committee / Research Institute in China]
Sector / Industry Special Equipment Industry Standard
Classification of Chinese Standard J74
Classification of International Standard 23.020.30
Word Count Estimation 86,872
Date of Issue 2006-10-27
Date of Implementation 2006-10-27
Drafting Organization Jiangsu Province Special Equipment Safety Supervision Inspection Institute
Administrative Organization ?PRC AQSIQ
Regulation (derived from) ?AQSIQ Announcement 2006 No.163
Summary This standard specifies the type test pressure piping components-verification of product safety performance meets safety requirements, technical document review, sample inspection testing and safety performance test. This rule does not include a safety valve type test.


TSG D7002-2023 TSG SAFETY TECHNICAL SPECIFICATION OF SPECIAL EQUIPMENT Pressure piping components type test regulation Issued by: State Administration for Market Regulation July 07, 2023 Table of Contents Foreword ... 2 1 General provisions ... 5 2 Type test procedures and requirements ... 7 3 Supervision and administration ... 14 4 Supplementary provisions ... 16 Appendix A Type test product list of pressure piping component ... 18 Appendix B Type test application form of pressure piping component ... 21 Appendix C Type test items and their contents, methods and requirements of pressure piping ... 22 Appendix D Type test items and their contents, methods, requirements for pressure pipeline fittings ... 38 Appendix E Type test items and their contents, methods, requirements of pressure pipeline valve ... 46 Appendix F Type test items and their contents, methods and requirements of pressure pipeline flange ... 62 Appendix G Type test items and their contents, methods and requirements for pressure piping compensator ... 64 Appendix H Type test items and their contents, methods and requirements for pressure pipeline sealing element ... 71 Appendix J Type test items and their contents, methods and requirements for anti- corrosion piping components of pressure pipelines ... 80 Appendix K Type test items and their contents, methods and requirements for pressure piping component combination device ... 84 Appendix L Contact sheet for technical document review of pressure piping component ... 92 Appendix M Type test sampling sheet for special equipment ... 93 Appendix N Type test report of special equipment ... 94 Appendix P Type test certificate of special equipment (pressure piping components) ... 101 Pressure piping components type test regulation 1 General provisions 1.1 Purposes In order to standardize the type test of pressure piping components, this “Regulation” is formulated, in accordance with the "Special Equipment Safety Law of the People's Republic of China", "Special Equipment Safety Supervision Regulations", as well as other relevant laws and regulations. 1.2 Type test Type test of pressure piping components (hereinafter referred to as type test) is carried out by an approved inspection agency, that is responsible for type test (hereinafter referred to as type testing agency), based on the quality inspection and test pass of the pressure piping component manufacturer (hereinafter referred to as the manufacturer), in accordance with the provisions of this “Regulation”, to verify its safety and reliability, by checking whether the product complies with the safety technical specification, through technical data review, safety performance inspection and test. 1.3 Scope of application This “Regulation” applies to pressure piping components within the scope of the "Special Equipment Catalog", which is used within the territory of the People's Republic of China. For specific products, see Appendix A of this “Regulation”. 1.4 Type testing agency and type testing personnel 1.4.1 Type testing agency (1) The type testing agency shall obtain corresponding qualifications and engage in type testing within the approved scope; (2) The type testing agency shall establish a quality management system and maintain effective implementation; (3) After receiving the type test application (or contract), the type testing agency shall formulate a type test plan in a timely manner and notify the manufacturer to prepare for the type test; (4) The type testing agency shall provide the manufacturer with the type testing plan and the qualifications of the type testing personnel; (7) When new materials, new technologies, new processes used in manufacturing are inconsistent with safety technical specifications or there are no requirements that may have a significant impact on safety performance, review whether the technical review has been passed and the corresponding approval procedures have been performed. 2.5.3 Processing of review results When the design documents and manufacturing process documents comply with relevant safety technical specifications and the provisions of the based product standards, the technical documents will be reviewed and determined to be in compliance. When the technical document review fails to meet the requirements, the type testing agency shall issue a "Contact sheet for review of technical documents of pressure piping components" (see Appendix L, hereinafter referred to as "Contact sheet"), to the manufacturer, to put forward written rectification opinions, AND confirm the rectification actions of the manufacturer. 2.6 Sampling 2.6.1 Sampling method Sampling methods shall meet the following requirements: (1) Type test samples are selected by sampling personnel (type test personnel of the type testing agency) from the finished product warehouse of the manufacturer OR the products that have passed the exit-factory inspection and are waiting to be put into the warehouse at the end of the production line, using random sampling methods; (2) Sampling personnel shall be familiar with the structure and manufacturing process of the samples to be taken. There shall be no less than 2 sampling personnel; they shall be separated from the personnel responsible for inspection and testing (except for the items that can be inspected outside the sampling site, in accordance with the provisions in Appendix C to Appendix K of this “Regulation”); (3) Sampling personnel shall verify the production equipment and testing equipment of the main processes on site; confirm the consistency with the equipment list at the time of application; (4) When sampling, the sampling personnel shall review the technical documents, production records, inspection records and reports of the type test samples; sign and confirm the reviewed materials. 2.6.2 Sample sealing After sampling, the sample shall be sealed and meet the following requirements: (1) The sampling personnel shall fill in the "Special equipment type test sampling form" (see Appendix M, hereinafter referred to as the "Sampling form"). The sampling form shall be signed and chopped by both the sampling personnel and the manufacturer; (2) The sampling personnel shall seal the samples taken; if necessary, seal copies of design documents, manufacturing process documents, sample inspection data, etc., together with the samples; (3) When samples need to be sent, the date and location of sample delivery shall be indicated on the "Sampling form". 2.7 Inspection and testing of samples 2.7.1 Basic requirements The inspection and testing of samples shall meet the following requirements: (1) The type testing agency shall inspect and test the samples, in accordance with the type testing plan. Unless otherwise provided in Appendixes C to K of this “Regulation”, or unless special circumstances require the use of other professional testing equipment, THEN, the inspection and testing shall be carried out in the premises where the type testing agency conducts type inspection and testing. (2) The type testing agency can recognize the chemical composition and mechanical properties of the raw materials provided by the manufacturer, as well as the inspection and test results of non-destructive testing. When there is any doubt, it shall be inspected and tested. 2.7.2 Test equipment and locations Test equipment and locations shall meet the following requirements: (1) Type testing agency need to prepare verification or calibration procedures for inspection and testing equipment, to ensure that during the testing process, the instruments and devices used for type testing have been verified or calibrated and are within the validity period (2) Control the places that affect the quality of inspection and testing; formulate safety protection measures, to ensure that environmental conditions will not invalidate or adversely affect the test results; (3) Under special circumstances, when other professional test equipment is needed, type test personnel shall confirm the test equipment; confirm the test process and test data at the test site. 3 Supervision and administration 3.1 Certificate validity period The type test certificate is valid for 4 years. 3.2 Certificate extension 3.2.1 Certificate extension application Six months before the expiration of the type test certificate (and no more than 12 months), the manufacturer can apply for certificate extension to the prototype type testing agency, by submitting a self-declaration letter of commitment and other materials. The extension is valid for 4 years. The manufacturer shall not apply for type test certificate extension twice in a row. The self-declaration commitment letter of the manufacturer shall at least include its commitment to comply with laws and regulations related to special equipment; a description of compliance of resource conditions, production performance (the production performance of each product during the certification period is no less than 5 batches), product safety performance status with relevant regulations; the description of quality and safety consistency with the type test prototype (sample); a description of the continuous and effective implementation of the quality management system; a description of the absence of administrative penalties, liability accidents, equipment safety performance issues, unsolved quality complaints related to special equipment. The type testing agency shall complete the data review within 20 working days after receiving the application data. If the data does not meet the requirements, it shall notify the manufacturer in writing and explain the reasons. The certificate extension conclusion is that it does not meet the requirements. If the data meets the requirements, it shall formulate an on-site verification plan; no......


TSG Special Equipment Safety Technical Regulation Pressure Piping Components Type Test Regulation Issued by General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China October 27, 2006 Contents Pressure Piping Components Type Test Regulation ... 1 Appendix A ELementary Items and Requirements of Pressure Piping Components Type Test ... 4 Appendix B Items, Contents, Methods and Requirements of Type Test on Typical Metallic Pressure Piping Components ... 10 Appendix C Items, Contents, Methods and Requirements of Type Test on Typical Nonmetallic Pressure Piping Components ... 33 Appendix D Items, Contents, Methods and Requirements of Type Test on Typical Pressure Piping Metal Valve Products ...48 Appendix E Items, Contents, Methods and Requirements of Type Test on Typical Pressure Piping Compensators ... 58 Appendix F Items, Contents, Methods and Requirements of Typical Type Test on Pressure Piping Sealing Components ... 67 Appendix G Items, Contents, Methods and Requirements of Type Test on Typical Anti- corrosive Pressure Piping Components ... 71 Appendix H Items, Contents, Methods and Requirements of Type Test on Special Steel Plate and Steel Band for Manufacturing Pressure Pipes ... 79 Appendix I Items, Contents, Methods and Requirements of Type Test on Polyethylene (PE) Raw Material ... 81 Appendix J Special Equipment Type Test Report ... 82 Appendix K Special Equipment Type Test Certificate ... 89 Appendix L Summary Statement of Pressure Piping Components Type Test ... 91 Pressure Piping Components Type Test Regulation 1 This regulation was formulated according to the "Regulation on Safety Supervision of Special Equipment" (hereinafter referred to as "Regulation") with a view to specifying the pressure piping components type test work and ensuring the manufacturing quality of pressure piping components. 2 The pressure piping components type test specified in this regulation is the technical document examination, specimen inspection and test as well as safety feature test conducted in order to verify whether the product safety meets the safety technical requirements. 3 For all the pressure piping components applied in the People's Republic of China and meeting the application scope of ''Regulation", their type test shall meet those specified in this regulation, and their safety performances shall meet the relevant safety technique specifications and the basic requirements specified in corresponding standards. In principle, the safety performances of the imported pressure piping components shall not be less than the basic requirements on safety performances of the pressure piping components in China. This regulation excludes the type test of safety valves. 4 The pressure piping components type test shall be carried out by the Type Test Institutions that are authorized by the General Administration of Quality Supervision, Inspection and Quarantine. The Type Test Institution shall carry out the pressure piping components type test within its authorized scope. 5 After accepting the type test invitation of the pressure piping components manufacturing organization or its entrusted import commission agent, the pressure piping components type test institution shall develop the type test scheme according to those specified in the relevant appendix in this regulation, and also shall inform the specific testing time. 6 The manufacturing organization of pressure piping components ot its entrusted import commission agent shall provide the following data when applying for the type test to the Type Test Institution. (1) Name and address of the manufacturing organization (the import commission agent still shall provide its name and address); (2) Name, specification scope, technical parameter as well as the accepted standards of the products applying for type test; (3) Written statement on not reporting the same application to any other type test institutions in the past; ( 4) Other data including the design documents needed in the type test. 7 The pressure piping components type test includes the design examination (including the design documents and manufacture technological documents) and the specimen (test sample) inspection and test. The type test procedures include design review, extracting test specimens (test samples), inspection and test, management of test specimens, issuing type test report and type test certificate. See Appendix A for the elementary items and requirements of type test, and see Appendixes B~I for the the items, contents, methods and requirements of the type tests on typical products. Appendixes B~I in this regulation cover the basic requirements on the type test of of the typical products of pressure piping components, the Type Test Institution shall formulate detailed type test scheme aiming at specific product structures. 8 The pressure piping components meeting one of the following conditions shall be carried out with type test. (1) The manufacturing organization manufactures the typical pressure piping components specified in Appendixes B~I of this regulation for the first time or for addtional projects; (2) The manufacturing of pressure piping components is allowed to adopted type test method; (3) Requirement specified in the safety technique specifications. 9 The pressure piping components type test shall cover certain range of products in different test units. The test units shall be divided according to the process function, manufacture process, design method, structural style and failure mode of the pressure piping components, ans please see Appendiexes ~I for the range of products covered by the pressure piping components type test. 10 The Type Test Institution shall carry out inspection and test on the specimens (test samples) as required. The inspecters and testers shall be responsible for the correctness of the inspection and test results, anyone shall not fabricate or distort the inspection and test results. Except for those inspection and test that must be carried out at the sampling site or need special professional equipments, the test shall be carried out in the test and inspection sites of the Type Test Institution. 11 After completing the type test, the Type Test Institution shall summarize the data timely and issue the type test report and certificate (see Appendix J and Appendix K for specific formats and contents) to its client. If the products are rejected in the type test, the Type Test Institution still shall report the type test report to the examination and approval authority that authorizes the manufacturing of pressure piping components. The Type Test Institution shall keep the relevant original records of type test and the type test report for a long term. The Type Test Institution shall fill in the "Summary Statement of Pressure Piping Components Type Test" (see Appendix L) of the current year to the General Administration of Quality Supervision, Inspection and Quarantine at the end of one year annually. 12 The type test shall be carried out again when any one of the following conditions is met. Appendix A ELementary Items and Requirements of Pressure Piping Components Type Test Al Design review The design review includes the examinations on design documents and manufacture technological documents. As for the pipes, pipe fittings and potted components for the pressure pipes specified in the national standards, their design documents may not be examined. Al.1 Design document examination The broad contents and requirements of design document examination are as follows. (1) Whether the design documents such as design drawings and design calculation sheet are intact, whether the calculation methods adopted in the design are right, and whether the design data and their sources are approciate; (2) Whether the structure design that influences the safety performances of products meets those specified in the technical regulations and standards; (3) If necessary, the confirmatory calculation shall be conducted so as to determine whether the design of sampled products has any defects that may impact the safety performances. When the relevant safety technique specifications or standards cover no corresponding structural shapes or design calculation methods on the products produced by the manufacturing organization, the manufacturing organization shall provide the operating principle introductions of its products or explanations of design calculation method in its design calculation sheet that are submitted for examination. Al.2 .Manufacture technological document examination The broad contents of examination include whether the manufacture process of the major production procedures of products meets those specified in the relevant safety technique specifications and standards and whether the acceptance requirements of products meet the specifications. Al.3 Examination result reduction After the design review, the Type Test Institution shall timely communicate with the manufacturing organization. When the design documents and manufactur technological documents fail to meet the relevant provisions, the Type Test Institution shall propose its correction opinions in written form to the manufacturing organization and also shall confirm the correction conditions of manufacturing organization. A2 Sampling A2.1 Sampling method A3.3 Testers The Type Test Institution shall ensure rhw operators of special equipments and the inspecters and testers be with the corresponding abilities and qualifications. A3.4 Test equipments and test sites The test equipments and sites shall meet the following requirements. (1)... ......


Similar standards: TSG Z7002-2022  TSG T7001-2023  TSG T7008-2023  
Similar PDFs (Auto-delivered in 9 seconds): TSG D7002-2023